The High-Tunnel That Outlasts the Others

Most NRCS-funded poly-film tunnels don't make it past five years. CatchSunlight builds with 6mm 4-layer polycarbonate — engineered to survive the winters that end cheap structures in season two.

No limit on length
R-2.2 · 6mm 4-layer polycarbonate
10-year warranty on glazing & steel
NRCS / USDA EQIP compliant
2 mm hail-impact rated

Two Ways to Get It Built

Whether you have help lined up or want Russ's crew to handle the build, the structure is the same — engineered for decades of use, EQIP-compliant by design.

DIY Materials Kit
$10,500 for 1,000 ft2

A complete materials package — every panel, fastener, hoop, and trim piece needed to build the tunnel yourself.

  • All polycarbonate glazing panels
  • Galvanized steel hoop sections
  • Tube-truss roof support system
  • All hardware, fasteners, and trim
  • Assembly videos
  • Adjustable hoop spacing for length optimization

Standard configuration: 38' × 27' (1,000 sq ft), $10,500. Call for custom sizing and pricing.

Get Kit Pricing · 208-520-4625

What the NRCS Normally Funds vs. What Actually Lasts

The most common high-tunnel grant recipient is a poly-film structure — inexpensive up front, funded by EQIP, and replaced in five years. Half of funded poly-film tunnels don't survive past year five in windy areas. Polycarbonate is a different product category.

Typical NRCS Poly-Film Tunnel
  • Low upfront material cost
  • Film re-covering every 4 years (labor + materials)
  • >50% fail within 5 years (NRCS data)
  • Minimal insulation — heating costs climb in cold months
  • Susceptible to wind tear
  • Frame often undersized for sustained snow load
CatchSunlight Polycarbonate Tunnel
  • Slightly higher materials cost — lower lifetime cost
  • 10-year warranty on glazing (cracking/yellowing) and steel (defects)
  • R-2.2 insulation — crops survive cold outside temperatures
  • Rated against 2mm diameter hail impact
  • Snow-shedding arch profile; engineered for sustained load
  • NRCS EQIP compliant — ~$8,000 grant still applies

Polycarbonate is explicitly EQIP-eligible

Some NRCS field offices have incorrectly believed that only poly-film structures qualify for the high-tunnel grant. Polycarbonate is explicitly eligible under NRCS EQIP Practice Code 325. For application and eligibility questions, contact your local NRCS/USDA Service Center. See the grants page for the full breakdown.

>50% of NRCS poly-film tunnels
don't last past year five in harsh regions
10 yr warranty on CatchSunlight
polycarbonate and steel
~$8K typical EQIP grant for
a 1,000 sq ft structure
R-2.2 insulation value — crops survive
cold outside temperatures

38' Tube-Trussed High-Tunnel Kit

One configuration, built right. Tube-truss roof support provides maximum rigidity under sustained snow load — the structure CatchSunlight recommends for Mountain West conditions.

Tube-Trussed High-Tunnel Kit

48mm hoops · tube-truss roof · 6mm 4-layer polycarbonate

$10,500
SpecValue
Width27'
Length38'
Square footage~1,000 sq ft
Hoop diameter48mm galvanized steel
Roof systemTube-truss
Glazing6mm 4-layer polycarbonate, R-2.2
Frame material14-gauge galvanized steel
Hoop spacingAdjustable 45"–80"
DIY kit price$10,500
EQIP eligibilityYes — NRCS EQIP compliant
Warranty10-year glazing / 10-year steel under typical loads

See the Full Materials List for the parts breakdown.

See the Basic Layout Before You Buy

These drawings show how the greenhouse goes together: the post pattern in the ground, the hoop and truss profile, both endwalls, and the full drawing set on one sheet. Click any drawing to open it full size and read the dimensions.

Standard configuration is 27' wide × 38' long (~1,000 sq ft). Posts sit in two rows 25'–28.5' apart, with hoops typically 45.5" on center. Spacing is adjustable from 45" to 80" — opening it up gives you more tunnel length from the same number of hoops at minimal extra cost, a real value-add most kit suppliers don't mention.

Call to discuss your site dimensions — Russ will spec the configuration that makes sense for your layout and budget.

Discuss Your Layout · 208-520-4625
Full drawing set for the high tunnel: roof plan, side elevation, truss profile, both endwalls and the post pattern
Full drawing setRoof plan, side elevation, truss profile, both endwalls and the post pattern on a single sheet.
Hoop and tube truss profile with the truss set 7 feet above the floor
Hoop and truss profileThe tube truss ties the hoops together 7' above the floor, keeping the growing space clear beneath it.
Endwall elevation showing an 80 inch door, a peak vent, and optional purlin spacing from 2.5 to 3.5 feet
Endwall with purlin placementAn 80" door and a peak vent, with optional purlin spacing marked from 2.5' at the ridge to 3.5' toward the base.
Endwall elevation 12 feet tall at the peak, framed with a wide center door opening and a vent above
Endwall with a wide doorThe same endwall, 12' at the peak, framed with a wider center door opening and a vent above.

Installation Videos

Real builds, real sites, no cuts. Watching a full tunnel go up before you start reduces build anxiety and surfaces questions worth asking before you open the kit.

More from CatchSunlight

Ready to Build a High-Tunnel That Lasts?

Call directly to spec your kit configuration and get a quote — no sales team, no hold queue.

3179 W 2700 N · Arco, Idaho